Commissioning Check List |
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Check if/for:
- Foundation bolts holding the bore plates are tight.
- Level of base-plate on packers. Alignment should be better than 5mm per 1m length. This is for correct oil distribution in the gearbox to all bearings and gears.
- Gearbox mounting bolts are tight. Where external loads are expected, thrust blocks should be installed.
- Coupling mounting must be secure.
- Motor mounting bolts must be tightened to specified torque.
- The alignment of the low speed coupling. Refer to coupling specifications.
- The hollow shaft torque locking element must be secure to specified torque settings.
- That no lubricant is present on end of shaft pulley or hollow shaft.
- The alignment of high speed coupling and motor is acceptable. Refer to approved professional for verification to specified tolerance.
- Check the oil level of gearbox on the dipstick. Ensure that the dipstick is fully inserted to obtain level.
- Check dipstick belongs to the gearbox and the serial number corresponds.
- If holdback supplied check direction of rotation. (Freewheel direction is the same as intended motor rotation)
- Lubricate holdback if required.
- Check breather for blockages and clean. Possibly replace filter element.
- Check that reaction arm is properly installed.
- Visually assess the gearbox system and report or note damage.
- Verify that all safety guards are correctly installed.
- Ensure grease into labyrinth seals are greased.
- Check motor power against gearbox nameplate. Question if motor has higher power rating than the gearbox.
- Assess general condition of drive house. Ventilation and operational obstructions should be cleared.
Remarks:
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